Custom Hats
Leatherette and acrylic patch hats, embroidered fronts and 3D puff on Richardson, Yupoong/Flexfit, Otto and more.
Hats & Hat Bar
Embroidery · Hats · Laser · Screen Print · DTF · Vinyl
Custom embroidered workwear, patch hats, laser-engraved gear and printed apparel for businesses, crews and teams. Made in NW Ohio by two people who answer their own email.
NW Ohio based. Meet in person, see samples, pick up your order.
Digital proof first, then production in-house. No overseas middleman.
Our apparel pricing is posted right on this page. No mystery quotes.
What we do
Shirts, hats, jackets, drinkware, signs and stickers. You can get your whole brand done in one place instead of chasing four vendors.

Polos, work shirts, quarter-zips, jackets, beanies and hats. Your logo stitches clean, not fuzzy, and we keep the file on hand for every reorder.
Leatherette and acrylic patch hats, embroidered fronts and 3D puff on Richardson, Yupoong/Flexfit, Otto and more.
Hats & Hat BarScreen printing for bold, durable team and crew runs. DTF for full-color art, photos and small orders with no color limits. We'll recommend whichever fits your job and budget.
Tee pricing
Cut-vinyl door logos, window lettering, trailer and equipment decals, and stickers built to handle Ohio weather.
Quote a decalBranded drinkware, koozies, pens, bags and giveaways for trade shows, customer gifts and employee swag.
Ask about promoBuilt for blue-collar brands
We're not trying to be the cheapest decorator in town. We want to be the one you don't have to babysit: good blanks, clean decoration, straight answers and on time.
Hats, Hat Bar & events
A good hat gets worn every day, so it might be the best ad your business ever buys. We build patch hats and embroidered hats for companies and crews, and we bring the Hat Bar to events. Guests pick a hat and a patch, and we put it together on the spot.
Mix & match: one standard + one performance for $58.
Hat Bar retail pricing at public events. Bulk hats for businesses and teams are quoted by quantity and decoration.
Company appreciation days, customer events, brewery nights, fundraisers, weddings and reunions. You pick the hats and patches, and your guests leave wearing your brand.
Ask about a Hat BarWe bring the laser to you and personalize on the spot: names on tumblers, leatherette patches, keychains, cutting boards and giveaways branded with your logo. It works great for trade shows, grand openings, customer appreciation days, weddings and fundraisers. Book it alongside the Hat Bar or on its own.
Ask about event engraving
Straightforward pricing
Pick a shirt tier and a quantity. Every price includes a full back or a full front design. Add a left chest design for only $4/piece. Add an additional full side location for $6/piece.
Solid everyday tee. Great for work crews, events and giveaways.
Gildan 5000 or similar
Softer, retail-style fit people choose to wear on the weekend.
Next Level 6210 · Bella+Canvas 3005 or similar
Premium heavyweight, garment-dyed and made to last.
Comfort Colors 1717 or similar
| Quantity | Good | Better | Best |
|---|---|---|---|
| 12–23 | $16 | $18 | $22 |
| 24–47 | $15 | $17 | $21 |
| 48–95 | $13 | $16 | $20 |
| 96–143 | $12 | $15 | $19 |
| 144+ | Let's talk. Request a quote | ||
Short-sleeve tees, standard adult sizes. 2XL and up, extra print locations, sleeves, long sleeves, hoodies and embroidery are quoted separately. Sales tax not included.
How it works
Send your logo, quantity and deadline. A rough idea is fine. We'll help you choose the right blank and decoration.
You get a digital mockup and a clear quote with no surprise fees buried in it.
Once you approve, we order the blanks and produce everything in-house. Embroidery, print or engraving, it all gets checked before it's bagged.
Local pickup or drop-off in the Lima area. Reorders are easy because your files and specs stay on hand.

About the shop
The Knotty Dog Designs is Logan and Marsha Buettner. We started in January 2025 with a hat press and a lot of stubbornness. Now we handle embroidery, screen printing, DTF, laser engraving, and vinyl under one roof.
Logan has spent his career in public safety, where details and follow-through aren't optional. Marsha comes from veterinary medicine, where patience, attention to detail, and caring for even the most difficult personalities are all part of the job. Between the two of us, we've learned that doing things right matters as well as doing them fast.
We run the shop the same way. When you email us, one of us answers. When we give you a date, we mean it. And when we put our name on something, we want to be proud of it.
FAQ
Posted tee pricing starts at 12 pieces. Hats, embroidery and laser engraving can run smaller. Tell us what you need and we'll tell you honestly whether it makes sense.
Most orders are ready in about 7–10 business days after you approve the proof. Need it sooner? Ask, and we'll tell you straight whether we can make it.
Send whatever you've got. Vector files (AI, EPS, PDF or SVG) work best, but we can clean up or rebuild a logo from a photo or JPG. Embroidery needs your logo digitized once. We quote that up front and keep the file for every reorder.
Embroidery is priced by stitch count and machine time, not ink. A small left-chest logo and a full jacket back are very different jobs, so we quote embroidery by design.
Yes. Screen printing is usually the best value for larger runs with a few ink colors, like crew shirts, team tees and event shirts. DTF is better for full-color designs, photos and smaller orders. Tell us your design and quantity and we'll recommend the most cost-effective option.
We're a home-based studio in the Spencerville / Lima, Ohio area. Pickups and sample visits are by appointment. Just email us to set a time.
Get a quote
Fill this out and we'll usually get back to you within one business day with questions, a price or a proof.
Prefer email? theknottydogdesigns@gmail.com